Responsibilities of a boiler stoker. Standard instruction for operators (drivers) of steam and hot water boilers
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1. General requirements for labor protection
1.1. Boilers may be serviced by persons not younger than 18 years of age who have passed the preliminary medical checkup, water briefing on labor protection, primary briefing on labor protection at the workplace, briefing on fire safety, vocational training corresponding to the nature of the work, internship and testing of knowledge on labor protection and electrical safety.
Training and certification of firemen of the boiler house should be carried out in specialized educational institutions. Certification of the driver (fireman) of the boiler room for the right to service boilers is carried out by a commission with the participation of an inspector from Rostekhnadzor.
1.2. To independent work persons who have passed:
Introductory briefing on labor protection;
Fire safety briefing;
Initial briefing at the workplace;
Training in safe working methods and techniques (internship from 6 to 12 shifts);
Briefing on electrical safety at the workplace and checking the assimilation of its content;
Checking the knowledge in the commissions of the structural unit of the requirements of labor protection, industrial safety in the scope of production instructions, rules, technical cards and other necessary for work normative documents, electrical safety requirements in the scope of the requirements for the II group on electrical safety, instructions for the use of means personal protection(PPE) necessary for the safe performance of work.
1.3. Admission to independent work is carried out by order or order of the structural unit.
The qualification certificate for on-duty personnel during the performance of official duties may be kept by the shift supervisor of the boiler house or with him in accordance with local conditions.
1.4. In the process of work, the driver (fireman) of the boiler room passes:
Repeated briefing on labor safety at the workplace at least once every three months;
Unscheduled briefing: when changing technological process or normative documents on labor protection, replacement or modernization production equipment, devices and tools, changes in working conditions and organization, in case of violations of labor protection requirements, breaks in work for more than 30 calendar days, according to telegraph instructions about cases of injury to workers in other areas, at the request of a supervisory employee;
Re-testing knowledge on labor protection, industrial safety at least 1 time in 12 months and electrical safety at least 1 time in 12 months;
Unscheduled knowledge testing: in case of transfer to maintenance of boilers of a different type, when transferring a boiler to burning another type of fuel, when changing the technological process or regulatory documents on labor protection, replacing or modernizing production equipment, fixtures and tools, changing working conditions and organization, when violations of labor protection requirements, breaks in work for more than 6 months, at the request of the administration or a supervisory employee;
Periodic medical examination once every 12 months.
The driver (fireman) of the boiler house, no later than within a month after being hired, must be trained in first aid to the victims. Training should be conducted by a specially trained instructor. In the future, the employer organizes this training at least once a year.
1.5. The driver (fireman) of the boiler room, who has not passed the knowledge test within the established time limits, is not allowed to work independently.
1.6. Each employee must know the location of the first aid kit.
1.7. It is forbidden to work with faulty tools, devices and PPE; if they are found, the driver (fireman) must inform his immediate supervisor about this.
1.8. In the equipment service area, the boiler operator may be affected by the following hazardous and harmful production factors:
Rotating and moving machines and mechanisms;
Increased dust and gas content in the air of the working area;
Increased air temperature of the working area;
Limited space;
Increased thermal radiation (when servicing the tap-hole of the boiler);
Increased noise and vibration levels in the workplace.
1.9. In accordance with clause 440 of the Model Norms for the Free Issue of Certified Special Clothing, Special Footwear and Other Personal Protective Equipment to Employees railway transport Russian Federation employed in work with harmful and (or) hazardous conditions labor, as well as at work performed in special temperature conditions or associated with pollution "approved by order of the Ministry of Health and Social Development of the Russian Federation of October 22, 2008 N 582N, the driver (fireman) of the boiler room is provided (the issue rate for the year):
When operating a boiler house on solid mineral fuel:
with mechanical loading:
General industrial protection suit 1
pollution and mechanical influences
Yuft boots with polyurethane soles 1 pair
Polymer coated mittens 12 pairs
when loading manually:
Heat protection suit 1
Flame retardant canvas apron 2
Goggles closed to wear
Respirator antiaerosol to wear
When performing maintenance work
slag cleaning plant:
Suit "Mechanic-L" 1
Yuft boots with oil and petrol resistant soles 1 pair
Polymer coated gloves 12 pairs
Goggles open to wear
Signal vest 2 protection class 1
When working in unheated rooms or on
outdoor work in winter additionally:
Jacket with insulating lining in the I belt 1 for 3 years
Suit for protection from low temperatures on the belts
"Mechanic" in II, III, IV and special belts
Yuft boots insulated on oil and frost-resistant belts
sole or
Valenki (felt boots) with a rubber bottom along the belts
According to the conditions for the performance of individual works, the boiler room operator (fireman) must be provided with goggles, a helmet and other PPE.
The driver (fireman) engaged in work related to hard-to-wash off pollution (oils, lubricants, petroleum products, etc.) social development RF dated July 4, 2003 N 452.
1.10. The driver (fireman) of the boiler house is obliged to monitor the serviceability of overalls, timely hand over for washing and repair, and also keep lockers for storing PPE clean and tidy.
1.11. The driver (fireman) of the boiler room must know the fire alarm signals and methods of reporting a fire, as well as know and be able to use the primary fire extinguishing equipment. Smoking should only be done in designated and designated areas.
It is forbidden:
Store flammable and combustible liquids;
Use open fire for lighting;
Approach with an open flame to a gas welding machine, gas cylinders, battery boxes, flammable liquids, materials and spray booths;
Touch oxygen cylinders with hands contaminated with oil;
Use electric heaters in places not equipped for this purpose;
Leave unattended electric heaters connected to the network;
Use temporary, faulty electrical wiring and faulty electrical appliances;
Allow combustible debris to accumulate in industrial premises and in the workplace;
Block up escape routes, passages and doors with rubbish and foreign objects.
Compliance with fire safety requirements by other employees should be monitored.
1.12. In case of injury or illness, the driver (fireman) must stop work, notify the head of the boiler room and seek help from the nearest medical facility.
The driver (fireman) is obliged to notify the manager: of any situation that threatens the life and health of people, a malfunction of equipment, inventory, fire extinguishing equipment, as well as a violation of this Instruction.
1.13. While on the railway tracks, the driver (fireman) must comply with the following requirements:
Pass to the place of work and back along specially established routes, marked with signs "Service Passage";
When crossing tracks on the territory of railway stations, it is necessary to use tunnels, pedestrian bridges and decks;
In the absence of special passages, the railway tracks should be crossed at a right angle, after making sure that there is no railway rolling stock approaching at a dangerous distance on the crossed tracks in this place (hereinafter referred to as the rolling stock);
Bypass groups of wagons or locomotives standing on the railway track at a distance of at least 5 m from the automatic coupler of the outermost wagon or locomotive;
Pass between uncoupled wagons with a distance between automatic couplers of at least 10 m;
Pay attention to traffic lights, horns and warning signs.
It is forbidden:
Cross or run across railway tracks in front of moving rolling stock;
Crawl under the rolling stock and climb over the automatic coupler when crossing the track;
Cross arrows equipped with electrical interlocking at the locations of wits;
Cross railway tracks within turnouts and crosses, as well as wagon retarders of mechanized or automated hump yards;
To stand between the wit and the frame rail, the movable core and the guardrail, into the gutters on the turnout and at the ends of the reinforced concrete sleepers;
Stand or sit on rails, electric drives, way boxes, wagon retarders and other floor devices;
Stay in places marked with the sign "Caution! Oversized place", as well as near these places when passing rolling stock;
Be under a lifted and moved load;
Walk along railroad tracks, inside the track and at the ends of the sleepers.
When entering the railway track from premises, as well as from behind buildings that obstruct the visibility of the railway track, you must first make sure that there is no rolling stock moving along it, and in dark time days, in addition, wait until the eyes get used to the darkness.
1.14. The driver (fireman) must know and observe the rules of personal hygiene. Eat, smoke, rest only in specially designated areas and places.
1.15. Failure to comply with the requirements of the Instruction on labor protection for the driver (fireman) is considered as a violation of production discipline.
For violation of the requirements of this instruction, the employee is liable in accordance with applicable law.
2. Labor protection requirements before starting work
2.1. Before starting work, the driver (fireman) needs to make sure that the overalls and PPE are in good condition. Put on overalls, fasten it with all buttons.
2.2. Check the availability and serviceability of the telephone, clock, primary fire extinguishing equipment, the completeness of the first-aid kit, the availability of water supply and heat supply schemes, regime charts for the operation of boilers, temperature charts, a shift log, technological and other instructions.
2.3. Check whether passages, escape routes, main and emergency exits from the boiler room are not blocked. Remove foreign objects.
2.4. By external inspection, make sure:
In good condition (no damage) of boilers, chimneys, furnaces, fences, inventory and auxiliary devices;
In good condition electrical wiring, tires and grounding conductors, housings and buttons of switches, electric lighting and ventilation;
In the integrity of water-indicating glasses, thermometers and pressure gauges;
In the absence of gusts and leaks in pipelines of steam, hot and cold water, in good condition valves and three-way valves.
2.5. Check the operation of the main and standby feed and circulation pumps. Check whether the indications of instrumentation correspond to the calculated parameters.
2.6. Check out the entries in shift magazine, turning Special attention on the existing shortcomings and the nature of the repair or maintenance work carried out on the serviced equipment. To make a reception of duty under the signature in a shift magazine.
2.7. Before putting the boiler into operation, check the operation of water-indicating devices and safety valves. Perform checks of circuits and automation devices in accordance with the technological instructions.
2.8. Report to the superior duty officer on all identified comments and obtain permission to accept the shift.
Test the equipment before accepting the shift;
Coming to work in a state of intoxication or drinking alcohol during working hours;
To hand over a shift to a driver (fireman) who is drunk or with signs of illness;
Leave the shift without registering the reception and delivery of the shift.
3. Labor protection requirements during work
3.1. Before kindling the boiler unit, the driver (fireman) should check: the serviceability of the furnace, gas ducts, shut-off and control devices, fuel combustion equipment, instrumentation, fittings, filling the boiler with water.
3.2. The kindling of the boiler must be carried out gradually, ensuring uniform heating of all its parts, observing the readings of the pressure gauge, thermometer and water-indicating glass.
3.3. Immediately before the boiler is kindled, ventilation of the furnace and gas ducts must be carried out for 10 - 15 minutes.
3.4. Operate the boiler in strict accordance with the technological instructions, observing the temperature schedule and design parameters. Monitor the water level in the gauge glass.
3.5. During operation it is FORBIDDEN:
Lean on and stand on platform barriers, railings, protective covers of couplings and bearings, walk along pipelines, as well as structures and ceilings that are not intended for passage through them and do not have special handrails and fences;
To be without production necessity on the sites of the units, near manholes, manholes, water-indicating columns, as well as near shut-off and safety valves and flange connections pipelines under pressure;
To start mechanisms in the absence or faulty condition of enclosing devices, as well as cleaning near working mechanisms;
Remove protective guards from couplings and shafts, from rotating mechanisms;
Cleaning near machinery without protective guards or with loose guards;
Clean, wipe and lubricate rotating or moving parts of mechanisms, stick hands behind the fence;
Put on, remove and adjust drive belts on the go, manually stop rotating and moving mechanisms.
3.6. During the duty, the driver (fireman) of the boiler room must monitor the health of the boiler and all equipment of the boiler room, strictly observe set mode work, check the serviceability of the pressure gauge, water-indicating instruments, safety valves, feed pumps (injectors).
3.7. Pressure gauges must be in good condition and verified and have a red line on the dial indicating the allowed pressure.
Checking the serviceability of the operation of pressure gauges, safety valves, water level indicators should be carried out within the following periods:
a) for boilers with operating pressure up to 1.4 MPa inclusive - at least once per shift;
b) for boilers with operating pressure over 1.4 MPa up to 4 MPa inclusive - at least once a day (except for boilers installed at thermal power plants).
Record the results of the check in the shift log.
3.8. Cleaning of clogged taps of water-indicating glasses, trial and three-way taps, pressure gauges must be done with a special hook, standing away from the tap.
3.9. When starting rotating machinery, keep a safe distance from them.
3.10. At a working dust preparation plant, it is not allowed to open hatches and manholes, as well as carry out work related to the violation of the tightness of the dust-gas-air path.
3.11. Pushing stuck fuel in the bunker should be done mechanically or manually with special peaks from the above bunker gallery.
3.13. DO NOT sweep or extinguish any smoldering dust in the room or inside the equipment with a jet of water or in any other way that may cause further spread of fire. An open smoldering hearth should be extinguished with sand or water spray.
3.14. Manual blowing of the heating surfaces of the boiler by the driver (fireman) of the boiler room must be done in goggles and gloves. When opening the hatch towards yourself, the boiler room operator must stand away from it. When blowing the boiler with a steam-water mixture, the boiler operator must not open hatches and peepers on the blown side of the furnace.
3.15. Boiler purging should be carried out strictly according to the schedule in the presence of the employee responsible for the shift. When the purge valve is located at the front of the boiler, one driver (fireman) can purge, but if the purge valve is located behind or to the side of the boiler, then two drivers (firemen) perform it: one purges, the second monitors the water level in the boiler.
The personnel of the boiler room, as well as persons repairing neighboring boilers, are warned about the upcoming boiler blowdown.
Boiler purging can only be started if the purge fittings (valves or cock) are in good working order. Boilers that are being repaired or cleaned must be disconnected from the blowdown line with plugs. The water level in the boiler should be slightly above normal before purging. The opening of the purge valve must be done carefully and gradually. While blowing down the boiler, it is necessary to monitor the water level in the boiler. If water hammer, pipeline vibration or other abnormalities occur in the purge lines, the purge must be stopped immediately. At the end of the purge, check that the shut-off valves in the purge line are securely closed and do not allow water to pass through.
The purge must be immediately stopped if during it the gases are knocked out through the hatches, as well as if the boiler or the purge device malfunctions.
It is FORBIDDEN to blow out the lower points of the boilers with faulty valves and close them with hammer blows or other objects, as well as using a lever.
3.16. When performing shoving work or when inspecting the boiler furnace, the driver (fireman) of the boiler room should not stand against open peepers, inspection and skimming hatches.
3.18. The driver (fireman) of the boiler room must deslagging the boiler under the direct supervision of the shift supervisor, taking into account the briefing received before starting work.
3.19. Knocking down slag should be done only with special peaks. At the peak of churning, there should be a tip welded into the pipe to prevent slag from running down the pipe.
It is FORBIDDEN to knock down slag with a pipe open at both ends. Spades should be stored in a horizontal position.
3.20. When knocking down slag, you should stand away from the hatch, holding the peak at the fly. When working, it is FORBIDDEN to rest against the pike. Before starting work on cleaning and deslagging the boiler, it is necessary to first fill the slag with water.
3.21. When churning slag, it is necessary to be especially attentive to the fallout of broken pieces of slag through the skimmer hatch, as well as the fall of large pieces of slag into the cold funnel of the boiler, followed by the release of hot water and steam through the water seal, and ash and flue gases through the hatch.
3.22. When deslagging the tap hole of the boiler using a pike, it is necessary to be wary of a sudden collapse of large slag lumps with a sharp blow to the working end of the pike and possible knocking it out of the hands of the worker and injuring him with the opposite end.
3.23. When opening and closing the valve, do not use levers that extend the arm of the handle or flywheel, which are not provided for in the instruction manual for the valve.
When closing and opening the valve, be careful not to break the device used from the valve handwheel.
3.24. For boilers with operating pressure up to 0.6 MPa (6 kgf/cm2), tightening of studs, bolts and nuts of detachable connections (manholes, manholes, hatches, flanges, etc.) is allowed at a pressure of not more than 50% of the boiler operating pressure, if operating pressure from 0.6 to 6 MPa (6 - 60 kgf / cm2) at a pressure of not more than 0.3 MPa (3 kgf / cm2), and more than 6 MPa (60 kgf / cm2) - at a pressure of not more than 0.5 MPa ( 5 kgf/cm2).
When tightening the bolted connections of flanges and hatches, the driver (fireman) is located on the opposite side of the possible ejection of a jet of water, steam or gas-air medium when the thread is broken.
3.25. It is FORBIDDEN to avoid injury to climb over running conveyors, pass various objects through them, and also crawl under them or pass in unprotected and not intended for passage places. Passing through the conveyors should be only on the transitional bridges.
3.26. When walking on inclined overpasses and stairs, you should not rush, do not step on the accumulation of water, dirt, oils. When descending stairs with a large angle of inclination, go down facing the steps.
3.27. It is FORBIDDEN to supply fuel with combustion sources to fuel supply belt conveyors, as well as to raw fuel bunkers. An open smoldering hearth should be extinguished with sand or water spray.
3.28. When fuel is supplied, all dust removal means located in the fuel supply path must operate. The start and stop of dust removal installations must be interlocked with the start and stop of the conveyor.
3.29. Before each start of the fuel supply mechanisms, a long sound signal (at least 5 s) should be given to start a specific mechanism or equipment. The signal must be audible at all locations in the fuel supply path where personnel may be present.
3.30. Before repairing, cleaning, lubricating and eliminating belt slippage, the conveyor must be stopped, circuit diagram dismantled, and safety signs "Do not turn on - people are working" are posted on the control keys.
3.31. It is necessary to pierce the fuel stuck in the chute only through the screw hatches when the conveyors above the chute are stopped. Cleaning of rollers, drums, drive and tension stations from coal, cleaning of coal from under conveyor belts and drums is carried out using a tool (shovel, scraper, screws), standing outside the fence.
3.32. Hanging separators should be cleaned with gloves only when the conveyor is stopped and the voltage is removed from the conveyor motor.
3.33. If a malfunction of the equipment that threatens people's health is detected, take measures to immediately stop the equipment, which should be reported to the higher duty personnel.
4. Labor protection requirements in emergency situations
4.1. The driver (fireman) of the boiler room is obliged in emergency situations to immediately stop the boiler and report the incident to the head of the boiler room or the person replacing him if:
A failure of the safety valve will be detected;
The operation of all circulation or feed pumps has been stopped;
The torch in one of the burners went out;
Vacuum behind the boiler is less than 10 Pa;
Cracks, bulges, gaps in welds were found in the main elements of the boiler;
The power supply has been cut off;
There is a fire that threatens service personnel and boiler unit;
The water temperature behind the boiler is above 115 °C, 150 °C ...
The reasons for the emergency shutdown of the boiler must be recorded in the shift log.
In case of emergency shutdown of the boiler, it is necessary:
Stop the supply of fuel and air, sharply reduce the thrust;
Quickly remove the burning fuel from the furnace, in exceptional cases, if it is impossible to do this, fill the burning solid fuel with water, making sure that the water jet does not hit the boiler walls and lining;
After the combustion stops, open the smoke damper and the furnace doors;
Shut off the water to the boiler and from the boiler, go to work on another boiler.
4.2. When eliminating an emergency, the driver (fireman) of the boiler room must act in accordance with the approved plan for eliminating the accident.
4.3. In the event of a fire, ignition of combustible substances, the priority actions of the driver (fireman) should be to call the fire brigade and evacuate workers from the impact zone dangerous factors fire on the human body (outside the premises or building in which the fire occurred).
After that you need:
Turn off electrical appliances, electrical equipment (equipment, stands), electric pneumatic tools and power supply in the workshop (room) where the fire (ignition) occurred;
Turn off the supply and exhaust ventilation;
Immediately report the fire (burning) to the work manager, indicating the exact place of its occurrence;
Organize the evacuation of containers with fuels and lubricants and vessels with flammable and explosive substances;
Start extinguishing the fire using primary funds firefighting.
In the event of an immediate threat to life and health due to exposure to dangerous fire factors (open flames and sparks, elevated temperature environment, toxic products of combustion and thermal decomposition, smoke, low oxygen concentration, parts of units, installations and structures destroyed as a result of a fire) or explosion, the driver (fireman) must immediately leave the zone of influence of these factors.
4.4. If electrical equipment catches fire, only carbon dioxide or powder fire extinguishers should be used to extinguish it. At the same time, it is impossible to direct a jet of carbon dioxide and powder towards people. When using a carbon dioxide fire extinguisher, in order to avoid frostbite, do not grasp the fire extinguisher socket with your hand.
4.5. If foam gets on unprotected areas of the body, wipe it off with a handkerchief or other material and rinse with an aqueous solution of soda.
4.6. When extinguishing a flame with a sand scoop, do not raise the shovel to eye level to avoid getting sand into them.
4.7. When a person’s clothing catches fire, it is necessary to extinguish the fire as soon as possible, but at the same time it is impossible to knock down the flame with unprotected hands. Inflamed clothing must be quickly discarded, torn off or extinguished by pouring water. On a person in burning clothes, you can throw a thick cloth, a tarpaulin, which, after the elimination of the flame, must be removed in order to reduce the thermal effect on the human skin. At the same time, one should not cover a person’s head, as this can lead to damage to the respiratory tract and poisoning with toxic combustion products.
4.8. If an accident occurs, you must:
Take measures for the immediate removal of the victims from the danger zone and the implementation of urgent first aid measures;
Contact a first-aid post or call an ambulance;
Warn employees of the danger;
Report the incident to your manager.
4.9. If explosive devices or other suspicious objects are found, specially developed instructions and instructions for actions in such conditions should be observed.
5. Labor protection requirements at the end of work
5.1. At the end of the shift, the driver (fireman) of the boiler room must: complete all work on switching equipment, current work, inspections and detours (except in emergency cases) to transfer the shift to the shifter;
put away workplace and fixed equipment. In order to avoid fire or explosion, it is FORBIDDEN to use flammable and combustible substances (kerosene, gasoline, acetone, etc.) when cleaning and wrap cleaning material around your hand or fingers when cleaning the outer surface of working mechanisms;
remove PPE and put them in the place intended for them.
5.2. Inform the receiving shift about the mode of operation of the equipment and its condition, about all the comments and malfunctions that occurred during the shift, as well as where and in what composition the equipment maintenance teams work according to orders and instructions.
5.3. Report on the delivery of the shift to the higher duty personnel and issue operational documentation.
5.4. After work, the driver (fireman) of the boiler room must wash his hands, face with soap and water or take a shower.
Compiled in _____ copies. I approve _______________________________ (initials, surname) _________________________________ _______________________________ _________________________________ _______________________________ _________________________________ _______________________________ (name of the employer, (head or other person, his organizational and legal authority to approve the form, address, phone number, job description address) e-mail, OGRN, TIN / KPP) "__ "___________ ____ N _____ "__" ___________ ____
JOB DESCRIPTION
driver (fireman) of the boiler room of the 2nd category (approximate form)
1. GENERAL PROVISIONS
1.1. This job description defines functional responsibilities, rights and responsibility of the boiler room operator of the 2nd category.
1.2. A person with _____________________ education and work experience of at least _____ years is appointed to the position of a boiler room operator of the 2nd category.
1.3. The driver of the boiler room of the 2nd category is appointed and dismissed by the head of the organization on the proposal of ____________________.
1.4. The driver of the boiler room of the 2nd category reports directly to _____________________.
1.5. The boiler room operator of the 2nd category must know:
The principle of operation of serviced boilers, nozzles, steam and air pipelines and methods for regulating their operation;
Installation of furnaces for steam boilers, slag and ash bins;
The composition of heat-insulating masses and the main methods of thermal insulation of boilers and steam pipelines;
Purpose and conditions for the use of simple and medium complexity instrumentation;
Arrangement of mechanisms for the preparation of pulverized fuel, tools and devices for cleaning nozzles and ash and slag removal;
The device and modes of operation of the equipment of heat network boiler installations or crumpled steam stations;
Rules for cleaning grates, furnaces and boilers of the smoke box of steam locomotives;
Permissible pressure and water level in the steam locomotive boiler during cleaning;
Influence of atmospheric air on the condition of the walls of the furnace and fire box;
The procedure for filling the furnace;
Basic properties of ash and slag;
The order of movement along the tracks and roads of railway cranes;
Rules for planning slag and ash dumps.
2. FUNCTIONAL RESPONSIBILITIES
2.1. The boiler room operator of the 2nd category carries out:
2.1.1. Maintenance of hot water and steam boilers with a total heat output of up to 12.6 GJ / h (up to 3 Gcal / h) or maintenance in the boiler room of individual hot water or steam boilers with a boiler heat output of up to 21 GJ / h (up to 5 Gcal / h), operating on solid fuel.
2.1.2. Maintenance of boilers of steam railway cranes with a lifting capacity of up to 25 tons.
2.1.3. Kindling, starting, stopping boilers and feeding them with water.
2.1.4. Crushing of fuel, loading and skimming of the boiler furnace.
2.1.5. Fuel combustion regulation.
2.1.6. Monitoring of the water level in the boiler, steam pressure and temperature of the water supplied to the heating system using instrumentation.
2.1.7. Starting, stopping pumps, motors, fans and other auxiliary mechanisms.
2.1.8. Cleaning of fittings and appliances of the boiler.
2.1.9. Servicing of heating network boiler installations or crumpled steam stations located in the service area of the main units, with a total heat load of up to 42 GJ/h (up to 10 Gcal/h).
2.1.10. Cleaning of crumpled steam and deaeration of water.
2.1.11. Maintenance of the set pressure and temperature of water and steam.
2.1.12. Participation in washing, cleaning and repairing the boiler.
2.1.13. Manual removal of slag and tar from furnaces and bunkers of steam and hot water boilers of industrial and municipal boiler houses and blowing gas generators, as well as from grates, furnaces, boilers and blowing steam locomotives.
2.1.14. Layout of slag and ash dumps.
2.1.15. ___________________________________.
3.1. The driver of the boiler room of the 2nd category has the right:
3.1.1. Require the management of the enterprise to assist in the performance of their duties.
3.1.2. Pass certification in accordance with the established procedure with the right to receive the appropriate qualification category.
3.1.3. Improve your skills.
3.1.4. Get acquainted with the draft decisions of the organization's management regarding its activities.
3.1.5. Submit proposals on the issues of their activities for consideration by their immediate supervisor.
3.1.6. Receive from employees of the organization the information necessary for the implementation of their activities.
3.1.7. ____________________________________.
4. RESPONSIBILITY
4.1. The boiler room operator of the 2nd category is responsible for:
4.1.1. For failure to perform or improper performance of their duties stipulated by this job description - in accordance with the current labor law RF.
4.1.2. For offenses committed during the period of its activities - in accordance with the current civil, administrative and criminal legislation of the Russian Federation.
This manual has been translated automatically. Please note that automatic translation does not provide 100% accuracy, so there may be minor translation errors in the text.
Foreword
0.1. The document comes into force from the moment of its approval.
0.2. Document developer: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.
0.3. Document approved: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.
0.4. Periodic check this document produced at intervals not exceeding 3 years.
1. General Provisions
1.1. The position "Machinist of the boiler room of the 2nd category" belongs to the category "Workers".
1.2. Qualifications- complete general secondary education and vocational training at work, without requirements for work experience.
1.3. Knows and applies:
- the principle of operation of serviced boilers, nozzles, steam pipes and ways to regulate their work;
- the structure of furnaces of steam boilers, slag and ash bunkers;
- the composition of heat-insulating masses and the main methods of thermal insulation of boilers and steam pipelines;
- purpose and conditions for the use of simple and medium complexity instrumentation;
- the structure of mechanisms for the preparation of pulverized fuel, tools and devices for cleaning nozzles and ash and slag removal;
- the structure and modes of operation of the equipment of heat-measuring boiler installations or crumpled steam stations, the rules for cleaning grates, furnaces, boilers and the smoke box of steam locomotives;
- allowable pressure and water level in the locomotive boiler during cleaning;
- the influence of atmospheric air on the condition of the walls of the furnace and fire box;
- the procedure for filling the firebox;
- basic properties of ash and slag;
- the order of movement on the tracks and roads of railway cranes;
- rules for planning slag and ash dumps.
1.4. The boiler room operator of the 2nd category is appointed to the position and dismissed from the position by order of the organization (enterprise / institution).
1.5. The driver of the boiler room of the 2nd category reports directly to _ _ _ _ _ _ _ _ _ _ .
1.6. The boiler room operator of the 2nd category directs the work of _ _ _ _ _ _ _ _ _ _ .
1.7. The driver of the boiler room of the 2nd category during the absence is replaced by a person appointed in the prescribed manner, who acquires the appropriate rights and is responsible for the proper performance of the duties assigned to him.
2. Description of work, tasks and job responsibilities
2.1. Serves hot water and steam boilers with a total heat output of up to 12.6 GJ / h (up to 3 Gcal / h) or serves in separate boiler rooms water or steam boilers with a boiler heat output of up to 21 GJ / h (up to 5 Gcal / h), that run on solid fuels.
2.2. Serves boilers of steam railway cranes with a lifting capacity of up to 25 tons.
2.3. Kindles, starts, stops boilers and supplies them with water.
2.4. Grinds fuel, loads and drills the boiler furnace.
2.5. Regulates fuel combustion.
2.6. It monitors the water level in the boiler, the steam pressure and the temperature of the water supplied to the heating system with the help of instrumentation.
2.7. Starts, stops pumps, motors, fans and other auxiliary mechanisms.
2.8. Cleans fittings and appliances of the boiler.
2.9. Serves heating network boiler installations or crumpled steam stations, which are located in the service area of the main units, with a total heat load of up to 42 GJ/h (up to 10 Gcal/h).
2.10. Purifies the mint steam and deaerates the water.
2.11. Maintains the required pressure and temperature of water and steam.
2.12. Participates in flushing, cleaning and repairing the boiler.
2.13. Manually removes slag and ash from the furnaces and bunkers of steam and hot water boilers of industrial and municipal boiler houses and blowing gas generators, as well as from the grate for furnaces, boilers and blowing steam locomotives.
2.14. Plans for slag and ash dumps.
2.15. Knows, understands and applies the current regulatory documents relating to its activities.
2.16. Knows and fulfills the requirements of regulatory acts on labor and environmental protection, complies with the norms, methods and techniques for the safe performance of work.
3. Rights
3.1. The boiler operator of the 2nd category has the right to take actions to prevent and eliminate cases of any violations or inconsistencies.
3.2. The driver of the boiler room of the 2nd category has the right to receive all social guarantees provided for by law.
3.3. The driver of the boiler room of the 2nd category has the right to demand assistance in the performance of his duties and the exercise of rights.
3.4. The driver of the boiler house of the 2nd category has the right to demand the creation of organizational and technical conditions necessary for the performance of official duties and the provision necessary equipment and inventory.
3.5. The driver of the boiler room of the 2nd category has the right to get acquainted with the draft documents relating to his activities.
3.6. The driver of the boiler room of the 2nd category has the right to request and receive documents, materials and information necessary for the performance of his duties and orders of the management.
3.7. The boiler room operator of the 2nd category has the right to improve his professional qualifications.
3.8. The driver of the boiler room of the 2nd category has the right to report all violations and inconsistencies identified in the course of his activities and make proposals for their elimination.
3.9. The driver of the boiler room of the 2nd category has the right to get acquainted with the documents defining the rights and obligations for the position held, the criteria for assessing the quality of the performance of official duties.
4. Responsibility
4.1. The driver of the boiler room of the 2nd category is responsible for non-fulfillment or untimely fulfillment of the duties assigned by this job description and (or) non-use of the rights granted.
4.2. The driver of the boiler room of the 2nd category is responsible for non-compliance with the rules of internal labor regulations, labor protection, safety, industrial sanitation and fire protection.
4.3. The boiler operator of the 2nd category is responsible for disclosing information about the organization (enterprise / institution) that is a trade secret.
4.4. The driver of the boiler room of the 2nd category is responsible for non-fulfillment or improper fulfillment of the requirements of the internal regulatory documents of the organization (enterprise / institution) and the legal orders of the management.
4.5. The driver of the boiler room of the 2nd category is responsible for offenses committed in the course of his activities, within the limits established by the current administrative, criminal and civil legislation.
4.6. The boiler operator of the 2nd category is responsible for causing material damage organization (enterprise/institution) within the limits established by the current administrative, criminal and civil legislation.
4.7. The driver of the boiler room of the 2nd category is responsible for the misuse of the granted official powers, as well as their use for personal purposes.
We bring to your attention a typical example job description fireman production ovens, sample 2019. On the this position a person with special training may be appointed. Do not forget that each instruction of the stoker of industrial furnaces is issued on hand against receipt.
It provides typical information about the knowledge that a stoker of industrial furnaces should have. About duties, rights and responsibilities.
This material is included in the huge library of our site, which is updated daily.
1. General Provisions
1. The stoker of industrial furnaces belongs to the category of workers.
2. A person with special training is accepted for the position of a stoker of industrial furnaces, without presenting requirements for education and work experience, with the assignment of the following categories:
when servicing up to 2 production furnaces with a stationary hearth or up to 2 conveyor furnaces with a bakery products each per shift up to 3 tons, working on gaseous fuel - 2nd category;
when servicing 3 or more production ovens with a stationary hearth or 3 or more conveyor ovens with the production of bakery products each per shift up to 3 tons, or up to 2 conveyor ovens with the production of bakery products each per shift over 3 to 10 tons , or one drying chamber operating on gaseous fuel - 3rd category;
when servicing 3 or more conveyor ovens with the production of bakery products each per shift of more than 3 to 10 tons or one or more conveyor ovens with the production of bakery products per shift of more than 10 tons, or 2 or more drying chambers operating on gaseous fuel - 4th category.
3. The stoker of production furnaces is hired and dismissed by the director of the organization on the proposal of _____________.
4. The stoker of industrial furnaces must know:
a) special (professional) knowledge of the position:
— processes occurring during fuel combustion;
– basics of the technological process of production of bakery products;
- types, grades and calorie content of fuel;
- methods and rules for burning various types of fuel and methods for its economical use;
- the duration of baking produced varieties of bakery products;
- the order of moistening the baking chamber;
- device, principle of operation and rules for the operation of serviced furnaces and applied instrumentation;
b) general knowledge of the employee of the organization:
— rules and norms of labor protection, safety measures, industrial sanitation and fire protection,
- rules for the use of personal protective equipment;
- requirements for the quality of work (services) performed, for rational organization work in the workplace;
- types of marriage and ways to prevent and eliminate it;
- production signaling.
5. In his activities, the stoker of industrial furnaces is guided by:
- the legislation of the Russian Federation,
— Charter of the organization,
- orders and directives organization director,
- this job description,
- The internal labor regulations of the organization.
6. The stoker of production furnaces reports directly to ____________ a worker with a higher qualification, the head of production (section, workshop) and the director of the organization
7. During the absence of the stoker of production furnaces (business trip, vacation, illness, etc.), his duties are performed by a person appointed by the director of the organization on the proposal of the head of production (section, workshop) in the prescribed manner, who acquires the appropriate rights, duties and is responsible for the execution the duties assigned to him.
2. Job responsibilities of the stoker of industrial furnaces
The duties of the stoker of industrial furnaces are:
a) Special (professional) duties:
– Conducting the process of fuel combustion in the furnaces of industrial furnaces operating on solid, liquid and gaseous fuels.
— Checking the serviceability of the system of furnaces and instrumentation.
- Regulation of the combustion process of fuel, thrust, temperature regime established for each variety of bakery products.
— Control of the combustion process and fuel consumption.
- Cleaning fireboxes.
— Removal of slag and ash.
— Transportation of fuel, transportation of slag and ash.
b) General duties of an employee of the organization:
— Compliance with the Internal Labor Regulations and other local regulations of the organization, internal rules and norms of labor protection, safety, industrial sanitation and fire protection.
— Execution within employment contract orders of employees to which it is repaired in accordance with this instruction.
– Performing work on the acceptance and delivery of shifts, cleaning and washing, disinfection of serviced equipment and communications, cleaning the workplace, fixtures, tools, as well as keeping them in good condition.
- Maintaining established technical documentation.
3. Rights of the stoker of industrial furnaces
The stoker of production furnaces has the right to:
1. Submit proposals for management consideration:
– to improve the work related to the provisions of this responsibilities,
- on bringing to material and disciplinary responsibility of employees who violated production and labor discipline.
2. Request from structural divisions and employees of the organization the information necessary for him to perform his duties.
3. Get acquainted with the documents that define his rights and obligations in his position, the criteria for assessing the quality of performance of official duties.
4. Get acquainted with the draft decisions of the organization's management regarding its activities.
5. Require the management of the organization to provide assistance, including the provision of organizational and technical conditions and execution of the established documents necessary for the performance of official duties.
6. Other rights established by the current labor legislation.
4. Responsibility of the stoker of industrial furnaces
The stoker of production furnaces is responsible in the following cases:
1. For improper performance or non-performance of their official duties provided for by this job description - within the limits established by the labor legislation of the Russian Federation.
2. For offenses committed in the course of their activities - within the limits established by the current administrative, criminal and civil legislation of the Russian Federation.
3. For causing material damage to the organization - within the limits established by the current labor and civil legislation of the Russian Federation.
Job description for a stoker of industrial furnaces - a sample of 2019. Job Responsibilities stoker of industrial furnaces, rights of a stoker of industrial furnaces, responsibility of a stoker of industrial furnaces.
1.1. Men under the age of 18 may be allowed to work independently as a driver (fireman) for maintenance of a boiler plant after passing a medical examination in accordance with the established procedure, passing an exam under the program for a driver (fireman) of a solid fuel boiler plant and obtaining an appropriate certificate. Re-testing of this knowledge should be carried out at least once a year.
1.2. Upon admission to work and during work, the following briefings should be carried out with each employee: introductory, primary at the workplace, repeated at the workplace (at least 1 time in 6 months), and in case of production necessity and circumstances due to regulatory acts on labor protection conduct unscheduled and targeted briefings.
1.3. In the course of work, the driver (fireman) is affected by the following harmful and dangerous factors:
- the physical burden of labor;
- elevated temperature, humidity and gas content in the boiler room;
- electrical hazard;
- fire hazard;
- the probability of explosion during the operation of pressure vessels;
- monotony of work
1.4. The following personal protective equipment must be issued to the driver (fireman):
- a suit (jacket, trousers) made of heat-resistant, non-heat-conducting fabric;
- tarpaulin mittens;
- leather boots with thick soles;
- respirator;
- protective glasses;
- protective helmet made of heat-resistant, non-heat-conducting fabric;
- overalls and a helmet-mask with a hose of the required length in case of work in the furnace.
1.5. The driver (fireman) must comply with the work and rest regime established in the educational institution, as well as fire safety rules. When operating a solid fuel boiler plant, there must be one foam fire extinguisher for every two furnaces in the boiler room. In addition - a box of sand, a shovel, a fire hydrant equipped with a fire hose (barrel). Smoking must be allocated and marked special place. The driver (fireman) must be familiar with the fire safety instructions in force in the institution.
1.6.Head educational institution is obliged to obtain a permit for the operation of boilers in accordance with the established procedure, timely eliminate all defects in the boiler and the piping system, annually certain deadlines check the control and measuring devices of the boiler room equipment, as well as provide the driver (fireman) with the tools necessary for work (shovel, scoop, containers, lantern with a glazed bulb in case of a power outage).
1.7. A telephone or an alarm system must be installed in the boiler room to communicate with the head and representative of the administration of the institution.
1.8. The driver (fireman) must clearly know where the first aid kit with medicines and dressings is located in the boiler room, be able to provide first aid to victims of various types damage to the body (bruises, wounds, thermal burns, etc.) using the techniques and methods given in the instructions for first aid in the institution.
1.9. It is forbidden to instruct the driver (fireman) servicing the boiler to perform any work during the watch that is not related to servicing the boilers.
1.10. In the event of an accident, the victim must be immediately provided with first aid in accordance with the instructions for first aid. The situation at the scene of the accident must be kept unchanged for an objective investigation of the accident, if this does not threaten the life and health of other persons and does not lead to an accident.
1.11. Knowledge and fulfillment of the requirements of this Instruction is duty driver (fireman), and non-compliance with them entails the types of liability established by the legislation of the Russian Federation (disciplinary, material, criminal).
2. Safety requirements before starting work
2.1. Before starting work, the driver (fireman) must put on the personal protective equipment that is due to him according to the standards so that there are no hanging, fluttering ends.
2.2. Before starting work, the driver (fireman) must accept from the previous shift the boilers and equipment of the boiler room; personally inspect and check their serviceability (the position of taps and valves, the condition of safety devices, etc.).
2.3. When inspecting the boiler, electric lighting with a voltage of no higher than 12 V should be used. It is forbidden to use kerosene or other lamps with flammable liquids, as well as torches.
2.4. The driver (fireman) is obliged to record the shift reception in the logbook. During his duty, the driver (fireman) is responsible for the condition of the boiler room equipment and for the normal operation of the boilers.
2.5. The driver (fireman) should not allow unauthorized persons into the boiler room.
2.6. The boiler room must have a constant supply of air to maintain normal combustion and timely ventilation to avoid gas poisoning.
3. Safety requirements during operation
3.1.During the operation of the boilers, the doors of the boiler room, if there are people in it, must not be closed. The exit from the boiler room in winter must be cleared of snow and ice.
3.2. Kindling of the boiler must be carried out only with the permission of the head of the educational institution.
3.3. If the boiler is fired up again, it is necessary:
- before closing the manholes and hatches of the boiler, make sure that there are no people and foreign objects inside the boiler and gas ducts;
- check the condition of the boiler lining, the presence and serviceability of fittings, instrumentation, make-up, feed and circulation pumps, as well as explosive valves of the furnace and gas ducts;
- check the presence of the necessary pressure in the supply water main according to the pressure gauge, the serviceability of the make-up valve and the check valve on the make-up line.
3.4. Repair of boiler room equipment and transportation of fuel may be allowed to an employee only if there are two or more drivers (stokers) in the shift.
3.5. Kindling of the boiler should be carried out with open valves between the boiler and the system, gradually with the circulation pump turned on, while observing the readings of instrumentation (thermometers, pressure gauges).
3.6. The driver (fireman) must not leave the boiler unattended if there is fire in the furnace. Each time leaving the boiler room, the driver (fireman) is obliged to stop the blowers and smoke exhausters.
3.7. During the operation of the hot water boiler, the driver (fireman) is obliged:
- constantly maintain the required water temperature in the heating system;
- monitor the filling of the system with water;
- check the operation of safety valves at least 1 time per shift, monitor the operation of circulation pumps, motors, fans;
- in case of malfunctions, try to restore the normal course of work in compliance with the measures personal security. In the absence of such an opportunity, inform the person responsible for ensuring the safety of the boiler room.
3.8. During operation, the driver (fireman) must comply with the following basic safety requirements:
- do not turn on electrical equipment in the absence of protective equipment (insulating stands, protective grounding, etc.);
- do not operate the equipment of the boiler room in the absence of a fence for moving and rotating parts (belts, couplings, shafts, etc.)
- beware of burns when removing slag and coal from the furnace, when pouring hot slag and when throwing the flame out of the furnace;
- if smoke passes from the boiler into the boiler room, stop the boiler, ventilate the room and find out the reason for the cessation of draft.
3.9. If it is necessary to stop the boiler as soon as possible after the combustion of fuel (coal) in the furnace has stopped, remove the heat from the grate, leaving the damper and furnace doors open. Heat and ash removed from the firebox, carefully pour water;
3.10. It is forbidden to carry out kindling with faulty measuring and safety devices;
3.11. Works on the internal cleaning of boilers and chimneys should be carried out only by two people, to help each other. The admission of people into the boiler, furnace, chimneys, installation and removal of plugs, opening of valves must be carried out with the permission of the person responsible for the operation of the boiler room, with entry in the logbook.
3.12. Before opening the furnace door, stop blowing so that the flame is not thrown out of the furnace;
3.13. In the event of a power outage, immediately turn on emergency lighting and turn off all electric motors.
3.14. The driver (fireman) is obliged to immediately stop the boilers and notify the person responsible for working in the boiler room in cases specifically specified in the job description.
4. Safety requirements in emergency situations
4.1. In the event of an emergency in the boiler room or another emergency outside the boiler room, but in the immediate vicinity of it, the driver (fireman) is obliged to report it to the immediate supervisor or representative of the administration of the institution, in case of fire - to the fire department. The driver (fireman) himself must remain at his post and not leave the boiler room.
4.2. If the emergency situation is related to the boiler room, then after sending messages (see above), the personnel must take measures to extinguish the fire with the available fire extinguishing equipment, without stopping monitoring the boilers.
4.3. For the most possible types of emergency situations in the boiler room, emergency action plans should be developed and studied by the personnel in advance.
4.4. If it is impossible to quickly eliminate the fire and it threatens the boilers, it is necessary to stop the boilers in an emergency, while it is necessary to intensively water the boilers with water, drain the water from the hydraulic seal, simultaneously directing the steam into the atmosphere, let the water into the system of hot water boilers and take measures to extinguish hotbed of fire.
4.5. Boiler room personnel must know the location of property, fire extinguishing equipment in the boiler room and be able to use them.
4.6. The driver (fireman) must be able to provide first aid to victims in emergency situations; the type of assistance and methods of rendering depends on the nature of the damage to the victims.
4.7. Sequence and rules for performing techniques medical care must comply with the instructions for first aid in force in an educational institution.
4.8. In case of various types of injuries, the victims, as a rule, are delivered to medical institutions. Exceptions are cases of complete saving normal functioning the human body, without loss of ability to work.
5. Safety requirements at the end of work
5.1. At the end of the shift, if the shifter did not show up for work, the driver (fireman) must continue to work, notifying the immediate supervisor or representative of the administration of the institution of the absence of the shifter.
.2. When handing over the shift, the driver (fireman) is obliged to inform the shifter about all the observed malfunctions when working in the boiler room. The delivery of the shift must be recorded in the logbook.
5.3. When accepting and handing over a shift, both drivers (firemen) sign in the log, and the condition of the equipment should be specially noted.
5.4. After that, the driver (fireman) must take a shower with the obligatory use of neutral detergents.
5.5. Personal protective equipment must be processed and placed in a locker for special clothing.
