Manufacturing and installation of metal structures of any complexity. Metal structures to order. Application of metal structures

Every month the NovoStroy company puts into production 300 tons of building metal structures for various purposes.

For their manufacture, low-carbon steel of high quality is used. This guarantees reliability, durability, wear resistance, resistance of products to temperature changes and exposure to aggressive environments.

Scope of application

Production of metal structures according to standard or individual projects construction-oriented:

• production premises;
• agricultural hangars and farms;
• sports complexes, swimming pools;
• residential and office buildings, shopping centers, hotels;
• garages, car washes, service stations;
• car dealerships;
• warehouses and logistics complexes;
• etc.

Types of metal structures produced

The production of metal structures covers the full range of products made from rolled metal of a high reliability class.

• Steel columns of constant and variable section, stepped type;
• Lattice load-bearing trusses;
• Purlins for securing enclosing structures, walls, roofing to the building frame;
• Metal beams for supports, bridges, floors;
• Beam spacers;
• Connections that dampen the thrust of vaults, arches, etc.;
• Light metal structures for prefabricated buildings;
• Other products.

Advantages of manufacturing metal structures

Products produced at the NovoStroy plant do not form erosions of a corrosive nature with subsequent destruction of the structure. They can withstand the designed loads, including multilateral ones, for many years. If the design accuracy of the building is maintained, faults and deformations will not form in them, even in earthquake-prone areas.

In addition, an order for the production of metal structures helps the developer to increase the service life of the facility and facilitates the transportation of materials. And when constructing prefabricated buildings, it makes it possible to dismantle them and erect them in a new place.

What equipment is used

The production of metal structures requires serious factory equipment. And it is available in full at the NovoStroy plant in Moscow. Including devices for plasma, laser and gas cutting; shot blasting and the latest welding equipment; CNC machines; band saws and cutting lines, etc.

Main stages of production of building metal structures

1. Studying the features of the customer’s facility, the type and purpose of the building, installation conditions, etc.
2. Design of individual structural elements or the entire structure. It is also possible to produce products according to customer sizes.
3. Quality control of rolled metal products. Its preparatory processing.
4. Manufacturing of metal structures in accordance with drawings. The structures are welded and assembled. Many interfaces are factory installed so that their strength can be tested in advance.
5. Production ends with the phases of applying a protective anti-corrosion layer and painting.
6. The finished material is delivered to the construction site.
7. On-site installation by specialized teams of the NovoStroy company.

When working with metal structures, manufacturing and installation are carried out by various departments of the plant. This approach made it possible to form a team of strong specialized specialists with narrow specialization and deep knowledge in their professional field.

What is the manufacturing cost?

First of all, the price depends on the list and volume of services ordered. Each time it is determined individually at the design stage, fixed in the contract and does not change.

Prefabricated frame buildings are at the peak of demand, and along with them the demand for the manufacture of metal structures does not fall. Moscow annually demonstrates a redistribution of customer preferences from traditional construction technologies towards them. According to various sources, the growth is 10-17% per year.

Prices for the production of metal structures

Name	Description	Price: per ton
Beams	A metal beam is a high-density metal product. Metal beams are used in industrial and civil construction for floors, supports, and bridge structures. Separate metal beams of box-shaped and I-section.	66,000 rub./ton
Columns	Steel columns consist of a rod and supporting devices, technical specifications which directly depends on the purpose of the metal structure. The shape of the columns can be of variable cross-section, constant cross-section or stepped.	RUB 67,200/ton
Spacers	Spacers are beam elements mounted in the spans between columns and designed to create additional stability of the columns.	66,000 rub./ton
Farms	A truss is a load-bearing lattice structure made of inclined arms (slope angle of about 20°) in the form of a triangle, which is geometrically unchanged.	RUB 65,600/ton
Connections	Ties are metal elements that tighten the heels of arches, vaults and other building structures in which thrust forces arise. The connections dampen the thrust transmitted to the pillars and walls of the structure.	RUB 62,400/ton
Runs	Purlins are used for the construction of buildings and structures of civil and industrial use from metal frames. In the metal frame of a building, the girder is used to attach enclosing structures, roofing and wall structures to the frame.	RUB 58,800/ton
Light metal structures	Light metal structures – modern solution for the construction of prefabricated buildings for any purpose. They are characterized by significantly lower weight compared to standard MKs - the load on the foundation of the building is minimal.	66,000 rub./ton

Why us

1. Our specialization is metal structures: production, fabrication and installation.
2. It is reliable and stable with us - we have been working on the market since 1995.
3. The plant is conveniently located in Cheboksary. This allows you to short terms deliver orders to Moscow, Moscow region, Central Federal District, Volga region and other regions of the European part of Russia.
4. We are ready to offer a full package of services, starting from the design of metal structures and ending with the implementation of a turnkey project.
5. Our prices are acceptable not only for large businesses.

The ProektResurs company carries out installation of metal structures in Moscow and the Moscow region. The work is carried out by company specialists, professionals in their field. We have significant experience in installing prefabricated structures, such as hangars, warehouses and storage facilities, etc. We strictly observe safety precautions, use special equipment and fasteners. Therefore, we guarantee the reliability, strength and durability of construction projects.

Features of installation of metal structures

The work is planned at the stage of developing the construction project. The documentation provides a separate section that specifies the requirements for the installation of metal structures and provides technological notes with recommendations for the assembly of individual elements.

The construction of objects occurs in several stages:

1. Study of the building site. Specialists inspect the territory, note the features of the soil and topography, determine the volume of necessary preparatory work.
2. Site preparation. The site is cleared of debris and vegetation, leveled, power supply lines are connected to it, and temporary access roads are created for the delivery of components and the movement of lifting equipment.
3. Construction of the foundation. An ideally flat horizontal plane of the base has great value. Even a slight deviation of the foundation from the level will cause a significant deviation of tall structures from the vertical. The foundation is made by pouring concrete into pre-installed embedded parts.
4. Assembly of structures. When installing metal structures, bolts, welding, rivets and other technologies for joining rolled metal are used. For safe work at height, cradles and supports are installed at the site, and temporary platforms are set up.

Work is being carried out using several technologies:

1. In-line - involves the assembly and installation of all components separately.
2. Complex - consists of dividing the object into separate sections and sequentially installing metal structures on each of them.

These two methods can also be used together.

Cost of installation of metal structures

Prices for these services depend on:

• on the volume of preparatory work on the site;
• the structural complexity of the structure, its dimensions;
• total tonnage of components;
• transportation costs for delivery of materials;
• quantity of lifting equipment and other special equipment;
• the cost of rolled metal, fasteners and other consumables.

The price is also affected by labor costs for performing anchor and bolted connections, erecting auxiliary temporary structures, and the need for geodetic support of the work.

To be confident in high-quality installation of metal structures, contact the ProektResurs company. We carry out all stages of the construction of prefabricated structures - from design to assembly, provide a guarantee for the services provided, and offer clients cooperation on favorable terms.

If you need to make metal products, contact us! “Fire-Steel” is capable of implementing a drawing of any complexity in the form of finished products, regardless of urgency and volume.

Main professional activity firm practicing individual approach- full production cycle. It begins with the stage of purchasing high-quality raw materials, individual engineering design and ending with the release of finished products that meet all national and foreign standards. The results of the work of Fire-Steel professionals are distinguished by a high level of quality. Metal structures equipped with necessary documentation, are extremely durable and guarantee safety in operation.

That is why they are in demand in many household areas, and are not limited to agriculture, industry and construction!

Trust criteria

There are objective factors that make the production of metal structures in the capital invariably high quality, which is difficult to compete with. Let's name the three most important reasons that determine the competitiveness of Fire-Steel products.

Firstly, close attention is paid to the formation of the staff: they are experienced, highly qualified specialists. Regular practical and theoretical training allows specialists to acquire new knowledge in accordance with the increasing complexity of technology.

Secondly, workplaces are 100% equipped with innovative equipment, since only the human factor, complemented by modern technical means, allows you to achieve high performance.

Finally, on production of metal structures black metal is coming. Such steel is a material tested by experience and time that never fails.

Benefits you can't keep silent about

Of course, we have favorable prices in all respects hardware- it is devoid of markups, commissions and other unpleasant “add-ons”. Current prices are transparent and optimized to the maximum for both us and the buyer, and the payment terms are simple and convenient.

We not only create metal structures in Moscow that meet all GOST requirements, we offer the client at least 3 additional bonuses:

• loyal cost policy. Our prices are affordable;
• the ability to choose the option with an invoice (VAT 20%);
• production is carried out as quickly as possible.
• low cost of manufacturing metal structures

The comfort of purchasing a product is further enhanced thanks to its fast, well-thought-out delivery and affordable price. It is possible to any region and address Russian Federation. Many of our clients are from Moscow, Rostov-on-Don, Kostroma and others settlements We have already been convinced of the impeccability of logistics and delivery speed. Our production of metal structures is organized at the highest level.

How we work

Fire-Steel has been manufacturing metal structures in Moscow since 2011: during this time, it has taken a leading position in the relevant service market and honestly earned a reputation as a reliable and principled manufacturer. Our partners include large public and private corporations.

The trust and appreciation of our clients is a consequence of our constant efforts in no less than three areas of development.

First. High level of quality, noticeable even in the smallest details. At the same time, we strive to make the price-quality ratio extremely beneficial for clients, working with them without intermediaries. No damage to quality for minimal money! Affordable cost of production and installation

Second. We interact decisively with all Moscow and regional customers, regardless of their “size” and organizational and legal forms. Third. A strong material and technical base helped us become a leader: large workshops, innovations and advanced technologies.

How to become a client

So that we can produce metal structures in exact accordance with the drawing and requirements, go through just four steps, with minimal losses time, nerves and money!

Start by calling the contact number: our trained employee will advise you on any issue and resolve all misunderstandings.

Next comes the formation stage commercial offer according to your application: we will carefully calculate how much the production of structures and installation will cost, objectify it in detail, making each line of expenses clear.

The third step is the work of our craftsmen, designers, engineers and other specialists. We have a package of permits to perform any type of work:

• certificates;
• licenses, etc.

The quality of manufactured metal structures is confirmed by a guarantee system.

The final stage is the careful delivery of finished products to the customer’s door. No delays or violations of contract terms.

Product range

Fire-Steel annually expands its already voluminous list of functional products intended for various commercial, household, construction and industrial purposes. We we manufacture metal structures in the form of road barriers and staircase barriers, balconies and roofs, bridge structures and frames of industrial and residential buildings. The wide range of durable, aesthetically attractive products does not end there! We regularly release exclusive and traditional modifications:

• filling elements and parts;
• baths for welding work;
• columns, trusses and connections;
• supports for road signs and wheel guards that comply with traffic regulations;
• canopies and pavilions (for organizing smoking areas regulated by law);
• metal fire escapes.

We produce ergonomic brackets for ventilation facades and other non-standard/standard metal products.

So why us?

Among dozens of similar offers in Moscow, ours stands out with a set of significant parameters. At least five of them become decisive for our customers when choosing Fire-Steel products.

First: the ability to implement every project under strict control, from elementary to super complex, replete with architectural and technological solutions.

Second: even particularly large structures are delivered by special transport to the site of subsequent installation.

Third: we optimize the speed and quality of installation with competent factory assembly.

Fourth: we help with assembly.

Fifth: our work is based on accurate calculations and high technology, giving the corresponding results of safety, durability, strength and resistance to corrosion and damage finished products, the service life of which is measured at least 40 years.

Manufacturing of metal structures to order appeared in the service line of the NovoStroy company in 2013. This process is characterized by high manufacturability, demands on equipment and raw materials, and compliance with precise product parameters.

Even the slightest omission on the part of the manufacturer can have catastrophic consequences for the operation of the building.

Therefore, our production is equipped with advanced equipment, all routine processes are protected from the influence of the “human factor”. And where required original ideas and non-standard solutions, technically savvy personnel potential is attracted.

Assortment offer from the NovoStroy plant

The innovative technical base gives us the opportunity to operational production standard and combined metal structures. In the first case, standard solutions and dimensions are taken as a basis, in the second they are modified taking into account the specifics of the order.

If there is a need for unique architectural, structural or engineering developments, the design bureau offers individual design of any complexity with subsequent production of custom-made metal structures.

The most in demand are construction products for frame type buildings: beams, purlins, columns, trusses, braces, etc.

Cost of construction work

Price list for cutting sheet material

CNC BASED WITH HYPERTHERM PMX 1650 PLASMA CUTTING SOURCE
Material type	Thickness, mm	Price for 1 linear m
Steel	0,5	7.40 rub.
Steel	1	9.10 rub.
Steel	1,2	10.50 rub.
Steel	1,5	RUB 11.80
Steel	2	16.30 rub.
Steel	2,5	19.40 rub.
Steel	3	22.30 rub.
Steel	4	30.40 rub.
Steel	5	41.80 rub.
Steel	6	55.00 rub.
Steel	7	65.20 rub.
Steel	8	60.00 rub.
Steel	10	RUB 70.00
Steel	12	RUB 85.00
Steel	14	100.00 rub.
Steel	16	RUR 120.00
Steel	18	RUB 135.00
Steel	20	RUB 140.00
Stainless steel	0,5	16.20 rub.
Stainless steel	0,8	21.10 rub.
Stainless steel	1	22.20 rub.
Stainless steel	1,2	26.10 rub.
Stainless steel	1,5	30.10 rub.
Stainless steel	2	RUB 39.20
Stainless steel	3	46.80 rub.
Stainless steel	4	84.90 rub.
Stainless steel	5	RUB 115.30
Stainless steel	6	RUB 160.90

Stages of manufacturing custom metal structures

On initial stage the tasks that need to be implemented are determined, the initial documentation is evaluated, the issue of the need to design metal structures and the scope of this service is decided.

Often, customers have a ready-made CM section (metal structures) on hand. In this case, for the production of metal structures, it is necessary to compile part of the KMD (detailed metal structures).

Based on the finished drawings, the production of blanks begins, which are then mechanically processed using milling, turning and other equipment.

The parts are assembled and welded. They are cleaned, degreased, painted with anti-corrosion paint and dried using drying machines.

After this, they undergo preliminary tests and are sent to the technical control department.

At this point, the production of custom-made metal structures is considered complete. They are packaged and delivered to the installation site.

Why us

We have completed hundreds of orders not only in Moscow, but throughout Russia. In our portfolio you can find an object of any specificity in many designs.

Constantly updating the material base and introducing latest technologies, we speed up and facilitate the process of producing metal structures. At the same time, the price of the final product decreases, as the cost price becomes cheaper.

• Excellent quality. Reliability and durability of products are laid down already at the project development stage in the drawings. For the production of metal structures, materials and components tested for strength and stability are used.
• Complex nature of the work. Design of metal structures and their manufacture in compliance with technological requirements. Then we deliver the products to your site in a short time. In addition, our company carries out all stages of construction and installation work, for which there are appropriate certificates.
• Efficiency. Our enterprise has introduced modern technological solutions, specialized computer programs optimization of drawings. Together with extensive professional experience, this allows us to produce metal structures of any size and shape in a short time.
• Affordable prices. We set ourselves the task of calculating the optimal price for the production and installation of metal structures in accordance with the specific terms of reference(project, drawing, sketch). The initial cost of products is from 50,000 rubles per 1 ton.